Tuesday, March 24, 2015
Glass Transition
GLASS TRANSITION - Tg
Have you
ever left a plastic bucket or some other plastic object outside during the
winter, and found that it cracks or breaks more easily than it would in the
summer time? What you experienced was the phenomenon known as the glass
transition. This transition is something that only happens to polymers, and
is one of the things that make polymers unique. The glass transition is pretty
much what it sounds like. There is a certain temperature(different for each
polymer) called the glass transition temperature, or Tg for
short. When the polymer is cooled below this temperature, it becomes hard and
brittle, like glass. Some polymers are used above their glass transition
temperatures, and some are used below. Hard plastics like polystyrene and poly(methyl
methacrylate), are used
below their glass transition temperatures; that is in their glassy
state. Their Tg's are well above room temperature, both at
around 100 oC.
We have to make something clear at this point. The glass transition is not the same thing as melting. Melting is a transition which occurs in crystalline polymers. Melting happens when the polymer chains fall out of their crystal structures, and become a disordered liquid. The glass transition is a transition which happens to amorphous polymers; that is, polymers whose chains are not arranged in ordered crystals, but are just strewn around in any old fashion, even though they are in the solid state.
But even crystalline polymers will have a some amorphous portion. This portion usually makes up 40-70% of the polymer sample. This is why the same sample of a polymer can have both a glass transition temperature and a melting temperature. But you should know that the amorphous portion undergoes the glass transition only, and the crystalline portion undergoes melting only.
Note: If anyone interested in theoritical calculation of Tg, please email me. I will send you Tg calculator excel file.
Posted by AKUNDI PRASAD at 3:10 PM 1 comments
Labels: Glass Transition
Thursday, June 26, 2014
Unsaturated Polyesters
UNSATURATED POLYESTERS
Unsaturated
polyesters are produced from Propylene glycol and Maleic anhydride. Some specialised resins that need high chemical
resistance use Fumeric acid.
Other acids in conjunction with the
unsaturated Maleic type to prevent resins from being too
reactive. Ortho-phthalic anhydride is most common for general purpose
formulations. Iso-phthalic acid is being used where better
chemical resistance is required. Adipic acid is used where flexibility is required. Halogenated acid (tetra bromo phthalic anhydride) can be used to produce
reduced flammability in mouldings.
Other glycols like Dipropylene glycol, Diethylene glycol give some degree of flexibility.
Neopentyl glycol offers better chemical resistance.
Methylmethacrylate can be used as
part replacement for Styrene in the monomer portion of the resin.
Applications:
Unsaturated
polyester resin is used by fibre-glass industry to build boats and car
bodies, for encapsulating electrical components. There is huge production of
synthetic marble and buttons manufacturing with UPR.
In all of these applications the UPR is
poured into a mould and a free radical initiator such as MEKP (methyl ethyl ketone peroxide) or benzoyl peroxide added to
initiate cross-linking. In general a
release agent is necessary to apply on mould before pouring resin.
Posted by AKUNDI PRASAD at 12:28 PM 0 comments
Labels: Unsaturated Polyesters
Anion and Cation
ANION AND CATION
An ion is an atom or molecule in which the total
number of electrons is not equal to the
total number of protons, giving the atom a net positive or negative electrical charge.
Ions can be created by both chemical and
physical means. In chemical terms, if a neutral atom loses one or more
electrons, it has a net positive charge and is known as a cation.
If an atom gains electrons, it has a net negative charge and is known as an anion.
An anion (−) is
an ion with more electrons than protons, giving it a net negative charge (since
electrons are negatively charged and protons are positively charged).
A cation (+) is
an ion with fewer electrons than protons, giving it a positive charge.
Posted by AKUNDI PRASAD at 12:08 PM 0 comments
Labels: Anion and Cation
Wednesday, June 11, 2014
Urea formaldehyde resin
UREA FORMALDEHYDE RESIN
Reactions producing Amino resins:
The first stage
is addition of Paraformaldehyde and Urea to produce mono and dimethylol
urea. This reaction takes place under
mildly alkaline or neutral conditions.
The second stage
continues when the alkali conditions are changed into acidic conditions. A branched highly polar polymer is produced. This polymer is insoluble in solvents and
incompatible with other resins, therefore a third stage is required in which an
alcohol, commonly Butanol, reacts with the resin. This stage is known as etherification or
specially butylation and in fact proceeds alongside the second stage and in
direct competion with it.
The nature of
the final etherified UF resin depends on the proportions of each of the starting raw materials, the amount and type
of acid, and which particular alcohol is used in the etherification stage.
When the desired
molecular weight and degree of etherification has been obtained (by measuring
the water evolved), the reaction is stopped by neutralizing the acid and
cooling the mixture. Vacuum distillation
removes unreacted materials although the alcohol is often returned to be used
as a solvent. Hydrocarbon solven Xylene
is being used as a carrier.
The reactivity
of an amino resin can, to a certain extent, be controlled by the ratio of the
main functional groups present on the resin.
The more formaldehyde used in the polymerization, the less ‘N-H’
function will be present. The more
alcohol used the more ether groups that will be present. In addition, the choice of alcohol used is
very important. The lower the molecular
weight of the alcohol, the more reactive is the resin.
The N-H group is
polar, as are the methylol groups. They
produce hydrogen bonding which increases viscosity and decreases compatibility
with other less polar resins. By increasing
the formaldehyde content we reduced the amount of N-H function and hence,
viscosity decreases and compatibility increases.
Posted by AKUNDI PRASAD at 5:56 PM 0 comments
Labels: Urea formaldehyde resin
Wednesday, February 19, 2014
Acrylamide Acrylic Resin
ACRYLAMIDE ACRYLIC RESIN
Acrylamide acrylics contain the same
reactive groups as Amino resins, namely amide, methylolamide and butylated
methylol groups.
NH2 CH2OH
Amine group Methylol group
Can self
polymerise. Acrylamide acrylics cured by
any resin which will cure amino resins.
React with resins containing –OH groups such as Epoxy, Alkyd and
Polyesters. As with amino resins the
proportions of these reactive groups determine their reactivity and
compatibility with other resin systems.
As with amino
resins, the presence of acid speeds the curing rate. Self cured films are not brittle and they
don’t need the addition of other resins just to make them more flexible. This gives the formulator more tolerance in
ratio of hydroxyl polymer and acrylamide acrylic which he blends.
Acrylamide
acrylic / Epoxy systems have excellent chemical resistance and
flexibility. These are pale coloured and
have good enough colour retention. These
are commonly stoved for 30 minutes at 160°C or 20 minutes at 170°C but can be
stoved for 12 minutes at 180°C if necessary.
Widely used as white appliance finishes where excellent detergent and
stain resistance is important. These are
also used on aluminium sheeting for caravan exteriors although here they will
suffer from chalking. Both these
applications can utilize pre-painted coil strip. In this case flexibility and adhesion which
these blends have become important.
Acrylamide acrylic / Epoxy blends also used on roller-coated strip. An example here is white exteriors for
cans. The white surface is usually
overprinted and so the ability to remain flexible and not to yellow on double
stoving is important.
As acrylamide
acrylics are self polymerized, if
formulated correctly, produce excellent films.
Acrylamide acrylics are expensive, so they are often blended with alkyds
or polyesters. These blends are used for
factory applied car finishes, usually for the solid or non-metallic colours
where a water white colour is not necessary.
Darker shades tend to use alkyds, where any yellowing tendency is less
noticeable, whereas for whites and pale shades, the acrylic is usually blended
with polyester. In both cases a clear
coat can be applied over the colour coat, as with metallics, for better
durability and gloss.
Posted by AKUNDI PRASAD at 4:02 PM 0 comments
Labels: Acrylamide Acrylic Resin
Monday, November 18, 2013
Acrylated VS Styrenated alkyds
Posted by AKUNDI PRASAD at 6:36 PM 0 comments
Labels: Acrylated VS Styrenated alkyds
Sunday, November 17, 2013
Specific gravity of solid resins
SPECIFIC GRAVITY OF SOLID RESINS
W1 = Empty SG bottle weight
W2 = SG bottle + Water weight
W3 = SG bottle + 10 grams Resin sample weight
W4 = SG bottle + 10 grams Resin sample +
Water weight
W3 –
W1
Calculation =
----------------------------------
(W2 – W1) – (W4
– W3)
Example:
W1 = 47.62 gm.
W2 = 147.36 gm.
W3 = 57.66 gm.
W4 = 152.22 gm
57.66
– 47.62
Calculation = ---------------------------------------------
(147.36 – 47.62) – (152.22 –
57.66)
10.04
= -----------------------------
99.74 –
94.56
10.04
= -----------------
5.18
= 1.918
Note:
This method can be used to find out SG of any high viscous
resin or any solid resin
Posted by AKUNDI PRASAD at 9:59 PM 0 comments
Labels: Specific gravity of solid resins
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